How to Fix a Ripped Jacket (And When to Replace It)

A practical guide to extending the life of your outerwear and knowing when it is time for an upgrade.

Your jacket takes a beating. Branches, tools, daily wear. At some point, it will rip. The question is whether you fix it or replace it. This guide covers both paths.

Small Rips: Field Repairs That Work

For tears under two inches, a proper patch keeps your jacket functional. Here is what works:

• Gear tape: Clean the area, apply tape to both sides, press firmly. Good for quick fixes.
• Sewing: Use heavy-duty thread and a tight stitch. Apply seam sealant over the repair.
• Iron-on patches: Best for non-waterproof layers. Adds strength and covers damage.

When Repair Is Not Worth It

Some damage signals the end. Consider replacement if:

• The tear is longer than six inches
• Multiple layers are compromised
• Seams are failing across the garment
• Waterproofing cannot be restored
• Repair costs approach half the jacket price

Preventing Future Damage

The best repair is the one you never need. Store jackets clean and dry. Avoid overloading pockets. Check seams seasonally. Treat small issues before they grow.

Shop Replacement Gear

When it is time to replace, invest in gear built to last: